3" SS/Copper bubbler build

Perforated & bubble cap plated columns

Re: 3" SS/Copper bubbler build

Postby woodduck » Mon Aug 07, 2017 11:44 am

If you've already got one and want to use it I would put it on the boiler that way you will know how close to boil temp you are. And I will admit they do look pretty cool. I guess this would depend on what type you have, I wouldn't put a plastic probe thermometer in there that had to be stuck in with a grommet cause I think that would just be a spot that could cause vapour leaks etc.
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Mon Aug 07, 2017 12:41 pm

woodduck wrote:If you've already got one and want to use it I would put it on the boiler that way you will know how close to boil temp you are. And I will admit they do look pretty cool. I guess this would depend on what type you have, I wouldn't put a plastic probe thermometer in there that had to be stuck in with a grommet cause I think that would just be a spot that could cause vapour leaks etc.


Ah ok yep Tasspirit said the same :handgestures-thumbupleft: . Might be easier for me to weld a stainless threaded nut onto either the lid (it's fairly thin at 0.55mm) or onto the first 3"section as that is below the first bubble plate
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Re: 3" SS/Copper bubbler build

Postby Zak Griffin » Tue Aug 08, 2017 10:56 am

I have a thermometer in my boiler, but only because I had one spare...
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Tue Aug 08, 2017 11:14 am

Zak Griffin wrote:I have a thermometer in my boiler, but only because I had one spare...

Nice :handgestures-thumbupleft:

I should have some 3" copper pipe this week so I can build the RC this weekend :D
I have to remember to take lots of pics as I go too.
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sat Feb 16, 2019 8:04 pm

Today I have revived my bubbler build and I've started building the reflux condenser today.
I've ordered just about all the parts I still need, then I need to get some more argon gas for the tig welder to finish off the 3 inch tees.

However I'm not sure if I've made my RC shotty the right length. It's copper 3 inch diameter and currently 4 1/4 inch long. I'm planning on using 6 x 19mm copper pipe and possibly put copper mesh in the pipes.

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Re: 3" SS/Copper bubbler build

Postby db1979 » Sat Feb 16, 2019 8:16 pm

At that length with that many pipes it shouldn't need any copper mesh. Mine is 85 mm with 5 x 19 mm tubes. The plumbing I'd used didn't help too, much better when I swapped the braided line for 20 mm hose. The braided line is very thin internally and slows the flow right down.
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Re: 3" SS/Copper bubbler build

Postby db1979 » Sat Feb 16, 2019 8:17 pm

Good on you for getting back to the build :handgestures-thumbupleft:
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sat Feb 16, 2019 8:31 pm

db1979 wrote:At that length with that many pipes it shouldn't need any copper mesh. Mine is 85 mm with 5 x 19 mm tubes. The plumbing I'd used didn't help too, much better when I swapped the braided line for 20 mm hose. The braided line is very thin internally and slows the flow right down.

Ah ok cool. I'll just use the same garden hose that I use on my LM.

db1979 wrote:Good on you for getting back to the build :handgestures-thumbupleft:


Thanks DB.
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sun Feb 17, 2019 12:45 pm

Just finished the easy flange for the RC.

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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Mon Feb 18, 2019 12:44 pm

Just finished silver soldering the core of the RC.

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Re: 3" SS/Copper bubbler build

Postby bluc » Mon Feb 18, 2019 2:05 pm

Love watching these come to life :handgestures-thumbupleft:
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Tue Feb 19, 2019 10:10 am

Just realised I may have used soft solder with lead in it on my 2" condenser...

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Looks like I'll be desoldering it and sanding it all off and re-solder with the silver solder.
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Re: 3" SS/Copper bubbler build

Postby woodduck » Tue Feb 19, 2019 10:19 am

Bugga! That sucks mate. Just think how good it will be next time with all this practice :))
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Tue Feb 19, 2019 10:24 am

Yeah I know lol.
well I've got time as I have to pay rego and insurance this month then I can go get a new argon cylinder to finish off the SS tee sections (still have to TIG weld in the 2" window flanges into the 3" tees).
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sat Feb 23, 2019 7:05 pm

ok, quick update:

3" RC core is soaking in vinegar, 3" rings for the two easy flanges for each end are done. next step for the RC is to insert the core into a new piece of 3" pipe and slip on the rings then gently bash out the flanges into position, then hard solder it all together.

2" PC (as I had touched it up the other day with soft solder containing lead) has been dismantled so I can sand/file/grind off all the soft solder. Then I'll silver solder it back together after I make a new end plate.

The 3" to 2" copper reducer/180 degree section has been silver soldered together and it's been wet sanded with 480 so far. It needs a careful going over with the grinding disk to clean up each joint.

I've got the shut off valves and associated fittings for the cooling hoses for both condensers.

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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sat Feb 23, 2019 7:06 pm

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Re: 3" SS/Copper bubbler build

Postby RC Al » Sat Feb 23, 2019 7:43 pm

Looking good mate :handgestures-thumbupleft:

Anyone else notice that we don't get true 90° bends on normal pipe fittings? I feel a bit ripped off Lols
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sat Feb 23, 2019 8:24 pm

Thanks RC AI

The overhaul on my PC has begun
Tomorrow I'll trim the ends off the inner pipes to get rid of the lead solder.
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Re: 3" SS/Copper bubbler build

Postby scythe » Sun Feb 24, 2019 11:40 am

Interesting 2" flange.
Where did you find that?
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Re: 3" SS/Copper bubbler build

Postby bluc » Sun Feb 24, 2019 12:07 pm

Think it's just an easy flange with rolled lip :think:
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